Curtiss JN-4 “Jenny” and its OX-5 Engine

By:      Norm Goyer

The Curtiss JN-4 Jenny was the most manufactured US aircraft of WWI. It had a 90 hp OX-5 engine.

The Curtiss JN-4 Jenny was the most manufactured US aircraft of WWI. It had a 90 hp OX-5 engine.

In Europe the rotary engine ruled the sky with all combatants using them in the majority of aircraft. The original design, from Germany licensed to England before the war. England then developed the Clerget and Le Rhone engine which was copied by Germany as the Gnome, basically all the same engine with local modifications. Back home, the only aircraft of any significance, using a rotary engine, was the Thomas Morse Scout which had a 90 hp Le Rhone. The largest produced aircraft during this time in the United States was the primary trainer  Curtiss JN-4 nicknamed the Jenny. This aircraft was so underpowered with its Curtiss OX-5, V-8 90 degree engine that it barely got off the ground, and if and when it did, the job of keeping the OX-5 running until the mission was over was a full time job, even more important than “flying the airplane” Its accident rate was very high. Of course the numbers were skewed, due to the fact that the aircraft was flown by students with very low hours and many with dubious instruction. Nevertheless the Curtiss OX-5 was our engine and we used it, good or bad. Huge numbers were built and when the war was over they were sold for pennies on the dollar and were used in many aircraft until 1930 when the supply finally ran out. It was an obsolete design in 1916 and it never caught up with the products of England and Germany.

The OX-5 was a 90 degree V-8 engine with liquid cooling and putting out 90-hp. Thousands were built during the World War I era.

The OX-5 was a 90 degree V-8 engine with liquid cooling and putting out 90-hp. Thousands were built during the World War I era.

The OX-5 was the last Vee engine designed in by Glenn Curtiss. The first being a two cylinder Vee used for one of his 1902 racing motorcycles  A modified version of one of these early designs was sold as an aircraft engine in 1906, and from then on the company’s primary market was aircraft. The basic design had slowly expanded by adding additional cylinders until they reached the V-8 in 1906. They also started enlarging the cylinders as well, but this led to cooling problems that required the introduction of water cooling in 1908. These early engines used a flathead valve arrangement, which eventually gave way to a cross-flow cylinder with overhead valves in 1909, leading to improved volumetric efficiency. The US Navy ordered a version of this basic design in 1912 for its A-1 amphibious aircraft, which Curtiss supplied as the OX. These improvements and others were worked into what became the OX-5, which was first built in 1910. By this point engine design was a team effort; the team included Charles Manley, whose earlier Manley-Balzer engine had held the power-to-weight ratio record for 16 years.

The famous Curtiss Robin was also available with a Curtiss OX-5 engine.

The famous Curtiss Robin was also available with a Curtiss OX-5 engine.

Like most engines of the era, the OX-5′s high-temperature areas were built mostly of cast iron, using individual cylinders bolted to a single aluminum crankcase, wrapped in a cooling jacket made of a nickel-copper alloy. Later versions used a brazed-on steel jacket instead.  Cylinder heads were also attached to the crankcase, using X-shaped tie-downs on the top of the head attached to the block via four long bolts. Fuel was carbureted near the rear of the engine, then piped to the cylinders via two T-shaped pipes, the cylinders being arranged so the intake ports of any two in a bank were near each other. The cylinders had one intake and one exhaust valve, each operated by a pushrod from a camshaft running between the banks. This arrangement caused the outer exhaust valves to have a rather long rocker arm. The pushrods were arranged one inside the other, the exhaust valve rod being on the inside and the intake valve rod a tube around it. The aluminum camshaft bearings were a split type bolted together and held in place by lock screws. The pistons were cast aluminum.

The OX-5 was the forerunner of future V-12 engines which made their reputation in Mustangs and Spitfires.

The OX-5 was the forerunner of future V-12 engines which made their reputation in Mustangs and Spitfires.

The OX-5 was not considered particularly advanced, nor powerful, for its era. By this time, rotary engines such as the Oberursel or Gnome-Rhone were producing about 100 hp, and newer  engines such as the Mercedes six cylinder inline were becoming available with 160 hp  or more. Nevertheless the OX-5 had fairly good fuel economy as a result of its slow RPM, which made it useful for civilian aircraft. The OX-5 was used on the Laird SwallowPitcairn PA-4 Fleetwing IITravel Air 2000Waco 9 and 10, the American Eagle, the Buhl-Verville CW-3 Airster, and some models of the Jenny. The primary reason for its popularity was its low cost after the war, with almost-new examples selling as low as $20. It was often used in boats as well as in aircraft. It took America many years to rise to the top of the world’s aircraft engine producers thanks to our great engineering capability. But, it was the lowly OX-5 which led the way.

Specifications:  Curtiss OX-5

  • Type: 8-cylinder water-cooled 90° Vee piston engine
  • Bore: 4.0 in
  • Stroke: 5.0 in
  • Displacement: 503 in³
  • Length: 56.75 in
  • Width: 29.75 in
  • Height: 36.75 in
  • Dry weight: 390 lb

Components

  • Valve train: One intake and one exhaust valve per cylinder, pushrod-actuated
  • Fuel system: Duplex Zenith Carburetor
  • Oil system: Gear-pump 40 to 60 psi 3-gallon sump
  • Cooling system: Water-cooled

Performance

  • Power output:
  • Specific power: 0.21 hp/in³
  • Compression ratio: 4.9:1
  • Fuel consumption: 8.0 US gal/h at 75% power
  • Oil consumption: 0.5 US gal/h at 75% power
  • 90 hp at 1,400 rpm
  • 105 hp at 1,800 rpm for brief periods
Posted in Bird of the Week | Leave a comment

Round, Radial and Rotary Engines Times Two

By:      Norm Goyer

The English Le Rhone 80-hp is a typical rotary engine of WWI.

The English Le Rhone 80-hp is a typical rotary engine of WWI.

Immediately after the 2012 Sun ‘n Fun gang packed up their tents and went home, the mail started arriving. In essence, most of the mail concerned a display or forum many had attended at Lakeland and it left a few very confused. Not to worry, this subject has been confusing the aviation community for years; the culprit, rotary and Wankel rotaries vs. radial engines. The US Navy is often quoted as stating, “If it ain’t round, it ain’t sound.” In the Navy’s case they sure won the argument flying huge radial engines, made by Wright and Pratt & Whitney, for years from carriers in the South Pacific. Here is a composite letter that I assembled to better understand the misunderstanding of many pilots.

This is the rotary engine installation in an English Sopwith Camel as flown by Snoopy.

This is the rotary engine installation in an English Sopwith Camel as flown by Snoopy.

Hi Norm, I thought that only Wankel was allowed to make rotary engines and that they were the same ones in Mazda cars and English police motorcycles. At Sun ‘n Fun this year one forum I attended talked about rotary engines of World War One. Aren’t these engines early versions of the Wankel design? Is a radial engine also a Wankel design? Sun ‘n Fun Attendee.

Round engine: any engine with a circular configuration including Wankels and turbines but mostly used to describe radial engines.

Radial engine: Engines with a master cylinder which is attached to the crankshaft while the other cylinders and rods are attached to the master connecting rod.

Rotary engine WWI: crankshaft is attached to the firewall and cylinder block with attached propeller rotates

By the end of the war, rotary engine design had advanced to include twin-row, 14 cylinder units.

By the end of the war, rotary engine design had advanced to include twin-row, 14 cylinder units.

Rotary engine Wankel: the crankshaft is attached to a triangular piston which rotates, sealing off partitions for intake, power and exhaust strokes. Very smooth, but fuel hungry.

Let’s go back to square one, all of those engines are completely different and have zero relationships with each other. A WWI rotary engine is essentially a standard Otto cycle,  engine, but instead of having a fixed cylinder block with rotating crankshaft as with a conventional radial engine, the crankshaft remains stationary and the entire cylinder block rotates around it.

Three key factors contributed to the rotary engines success at the time preceding World War I and during the entire war. It was the engine of choice for many English, American, French and German aircraft designers. All of these engines were essentially clones of each other.  During the later days of the war, when improved conventional engines, such as the BMWs and Mercedes in some German aircraft were becoming more popular, many designers still opted for the light weight dependable rotary.

The Rotary engine was very smooth running and delivered power very smoothly because there were no reciprocating parts. The huge rotating mass of cylinders acted as a flywheel smoothing out the operation. Many early conventional engines had to have heavy flywheels added to smooth out power impulses and reduce vibration. Rotary engines gained a substantial power-to-weight ratio advantage by having no need for an added flywheel. Here are some little known facts about the rotary design. The engine was actually used in a few cars and motorcycles during the 1890s and its predecessor was a radial engine, which was redesigned as a rotary engine. At one point in its development the rotary engine had as many as 11 cylinders in a single bank. There were also twin row rotary engines which were used in some late-in-the-war aircraft.

The rotary design was discontinued after World War I with the advent of the much improved radial engine with its conventional rotating crankshaft and prop and carburetor which was able to control the rpm of the engine which the rotary could not. A rotary engine, was on or it was off plus the pilot had to treat the engine very carefully as it was possible to stall it, to run fuel into cowl and catch fire and it was difficult to turn against torque. The huge rotating mass of the engine also caused a gyroscopic effect which influenced all types of maneuvers. Ordinary lubricating oils did not work in the rotary. It was necessary to use castor oil, which does not burn away when heated. The rotary engine is a total loss system and the oil in the exhaust contains the castor oil which was in the exhaust gases. Pilots would sometimes wish they were towing a Porta Potty behind their aircraft. But, the rotary engine was the engine of World War I and proved to be reliable, powerful and available. On the negative side, it burned copious amounts of fuel and the castor oil was a full loss system.

This animation shows a Wankel running and how the rotating cylinder seals off sections for intake, power and exhaust strokes.

This animation shows a Wankel running and how the rotating cylinder seals off sections for intake, power and exhaust strokes.

The Wankel engine is also classified as a rotary, due to the principal of the rotating cylinder with wipers on the three sides. These wipers contain the mixture, firing and exhaust as it rotates. Wankels are very smooth running and can be banked together to obtain more power. The Norton English Police motorcycles has a two bank engine with about 90 hp. A modification of this engine was produced briefly for the experimental aviation market. I flew one years ago in an amphibian and it was super smooth. OS Motors have been marketing a Wankel in miniature size for model builders and it has been popular for many years. I have also flown a military target drone using an air cooled version of a single bank engine derived from 1/2 of the Norton rotary engine. The engine was too large and too heavy and was a poor choice when compared to the same drone with a Sundstrand turbine. To the many who wrote to me about  rotary vs rotary engines I hope my explanation, with the help of Wikipedia, answers your question. A rotary engine such as the Mazda is a fine running unit, it does burn more fuel, but the engine has been proven and drivers seem to have accepted them.

Posted in UnderTheRadar | Leave a comment

Today in Aviation History: May 8, 1919 The Curtiss NC-4 Flying Boat Starts the First Transatlantic Flight.

The NC-4 was a Curtiss NC flying boat which was designed by Glenn Curtiss and his team, and manufactured by Curtiss Aeroplane and Motor Company. In May 1919, the NC-4 became the first aircraft to fly across the Atlantic Ocean, starting in the United States and making the crossing as far as Lisbon, Portugal, in 19 days. This included time for numerous repairs and for crewmen’s rest, with stops along the way in Nova Scotia, Newfoundland, and twice in the Azores Islands. Then its flight from the Azores to Lisbon completed the first transatlantic flight between North America and Europe, and two more flights from Lisbon to northeastern Spain to Plymouth, England, completed the first flight between North America and Great Britain.

The accomplishment of the naval aviators of the NC-4 was somewhat eclipsed in minds of the public by the first nonstop transatlantic flight, which took 15 hours and 57 min and was made by the British pilots John Alcock and Arthur Whitten Brown, two weeks later. [N 1]

Courtesy of Wikipidia

Posted in Today In Aviation History | Leave a comment

Boeing Brings Nine Decades of Aviation Innovation to iPad

CHICAGO, May 7, 2012 /PRNewswire/ – Boeing (NYSE: BA) announced today the launch of its first official app for iPad, ‘Milestones in Innovation’, now available on the App Store. The app brings nine decades of aviation innovation to iPad through beautiful imagery and an interactive timeline.

“This is the history of Boeing as a digital coffee table book,” said Fritz Johnston, Boeing’s vice president of brand and advertising. “iPad’s amazing Retina display makes it the perfect canvas to present this visually stunning narrative.”Starting with Bill Boeing founding the company in 1916 and culminating with first delivery of the 787 Dreamliner, the free app depicts advances that have transformed the world and made Boeing one of the most respected companies. The app also includes four videos from Boeing’s “Inspiration to Innovation” series (www.boeing.com/stories).

In addition, Boeing recently began distributing stories, photos, and videos through Flipboard, Apple’s 2010 App of the Year. To follow Boeing on Flipboard users can search for and select “BoeingStories” from that app’s content guide, which is accessible via the red ribbon at the top of the screen.

Boeing is the world’s leading aerospace company and the largest manufacturer of commercial jetliners and military aircraft.  It has customers in 150 countries and employs more than 170,000 people across the United States and in 70 countries.

The Boeing ‘Milestones in Innovation’ App is available for free from the App Store on iPad or at www.itunes.com/appstore.

Contact: Jim Newcomb or Todd Blecher, Boeing Communications, (312) 544-2002

SOURCE Boeing

Posted in Tech News | Leave a comment

Today In Aviation History: The Battle of the Coral Sea

In the Battle of the Coral Sea, Japanese and American navies attack each other with carrier-launched warplanes. It is the first time in the history of naval warfare where two fleets fought without seeing each other.Two crucial battles in 1942 marked the turning point of the war in the Pacific.

Posted in Today In Aviation History | Leave a comment